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A Day in the Life of a Packaging Facility Using Specialized Tapes

Packaging facilities are the central hubs of the modern supply chain, ensuring that goods move safely and efficiently from production lines to end customers. Inside these fast-paced environments, countless moving parts work together — conveyor systems, automated machinery, warehouse staff, quality checks, and an array of tools that keep everything running smoothly. Among these tools, specialized tapes play one of the most important yet often overlooked roles. At Mafson, our High-Quality Versatile Tapes – For Home, Office & Trade Across the UK are designed specifically to support the demanding needs of these facilities. From tamper-evident sealing to heat resistance, precision bonding, foam mounting, and general repairs, our tapes help packaging teams achieve accuracy, speed, and reliability every day.

This blog takes you through a day in the life of a packaging facility where Mafson specialized tapes are used across multiple stages — from assembly to final dispatch — and shows how choosing the right tapes can transform workflow efficiency.

Why Packaging Facilities Depend on Specialized Tapes

Inside any packaging facility, workflow precision is crucial. Boxes must be sealed tightly, components need protection, labels must stay secure, and all materials must be able to withstand transport stress. Mafson tapes support these operations by offering:

  • Strong, consistent adhesion

  • Durability under mechanical and environmental stress

  • Easy application by hand or automation

  • Heat-resistant and chemical-resistant options

  • Safety support for staff and packaged goods

With these essential qualities, Mafson tapes help packaging teams maintain high standards of speed, consistency, and protection.

Where Mafson Tapes Are Used Inside a Packaging Facility

Below is a detailed look at how specific Mafson products support different stages throughout the day.

1. Securing High-Value Shipments with Tamper-Evident Protection

Tampersafe Tamper Proof / Evident Security Parcel Tape

Early in the day, packaging teams often prepare high-value, confidential, or sensitive shipments. These require a level of protection beyond standard adhesive sealing. Tampersafe Tamper Proof / Evident Security Parcel Tape ensures security by displaying a bold “VOID OPEN” message if anyone attempts to remove or tamper with the tape.

Common uses in packaging facilities include:

  • Electronics such as smartphones, tablets, or components

  • Pharmaceuticals and health-related goods

  • Confidential business documents

  • High-value e-commerce parcels

  • Laboratory or medical shipments

  • Secure warehouse transfers

The tape features a strong polyester backing, solvent acrylic adhesive, and resistance to both cold and warm environments — making it suitable for standard warehouses, refrigerated storage, or transport trucks exposed to temperature variations.

This tamper-evident function builds trust between sender and receiver, ensuring items arrive in their original sealed state.

 Comparison Table 1: Security & High-Temperature Tapes

Tape Type Key Purpose Ideal For Features Temperature Resistance
Tampersafe Tamper Proof / Evident Security Parcel Tape Tamper detection and parcel security High-value goods, sensitive shipments Reveals “VOID OPEN,” strong polyester backing High & low temperature resistant
Kapton Polyimide Heat & Chemical Resistant Tape Heat & chemical protection Electronics, chemical lines Stable up to 280°C, excellent insulation Extreme heat and chemical durability

 

2. Protecting Components in High-Temperature or Chemical Conditions

Kapton Polyimide Heat & Chemical Resistant Tape

Packaging facilities handling electronics, automotive parts, laboratory items, or chemical-sensitive components often rely on Kapton Polyimide Tape. Its ability to withstand temperatures up to 280°C makes it indispensable for:

  • Soldering protection in electronics packaging

  • Electrical insulation during device preparation

  • Masking sensitive parts during final assembly

  • Securing wiring and circuitry before sealing

  • Packaging items exposed to industrial chemicals

Its dimensional stability, chemical resistance, and electrical insulation properties make it perfect for any packaging environment where heat exposure or chemical contact is involved.

3. Precision Assembly with Professional Bonding Tapes

Packaging isn’t only about sealing boxes — many operations require constructing internal packaging elements, mounting foam inserts, attaching display windows, or securing product components inside their packaging. Mafson’s double-sided tapes make this work cleaner and faster.

Tesa® Double Sided 4965 Tape

This is one of the strongest and most reliable bonding tapes available. Packaging teams use it for:

  • Mounting ABS plastic parts

  • Securing internal protective foam or rubber

  • Fixing EPDM profiles

  • Mounting displays and decorative pieces

  • Bonding components in electronics packaging

  • Creating high-strength permanent seals

Its clear design, high temperature resistance, and ability to adhere instantly — even on low-surface-energy substrates — make it essential for high-precision work.

Double Sided Foam Tape – 3mm x 20m

This strong, high-density foam tape is used for lighter-duty mounting tasks such as:

  • Creating cushioned packaging interiors

  • Adding soft protective layers

  • Replacing internal gaskets

  • Attaching lightweight inserts

  • Securing window-style packaging components

Double Sided Black Foam Tape – 4mm x 15m

This thicker, denser foam tape is ideal for heavier mounting tasks:

  • Installing more substantial protective packaging inserts

  • Mounting mirrors or glass panels

  • Securing parts that require higher stability

  • Creating custom protective compartments

Both foam tapes allow teams to build internal packaging structures without messy adhesives, screws, or bulky components — saving time and improving visual presentation.

Comparison Table 2: Double-Sided Tapes

Tape Type Thickness / Length Best Use Strength Level Ideal Applications
Tesa® Double Sided 4965 Tape Film-based High-precision bonding Very High ABS plastics, electronics, EPDM profiles
Double Sided Foam Tape – 3mm x 20m 3mm foam Cushioning & internal padding Medium Light mounting, custom packaging inserts
Double Sided Black Foam Tape – 4mm x 15m 4mm foam Heavy mounting High Glass, mirrors, heavier inserts

Explore our full tapes collection here:

4. Repairs, Bundling & Facility Management with Cloth Tape

Cloth Tape Adhesive Light Green

As the day continues, packaging teams often face unexpected needs: a damaged pallet, a ripped carton, loose cables, or an area that needs hazard marking. Cloth Tape Adhesive Light Green — also commonly called gaffer tape, duct tape, or elephant tape — is one of the most versatile tapes used across facilities.

Common uses include:

  • Quick repairs on damaged packaging materials

  • Surface protection during machine maintenance

  • Securing cables to prevent fall hazards

  • Reinforcing weak carton sections

  • Bundling pipes, rods, or loose materials

  • Labelling temporary zones or marking hazards

  • Emergency sealing for urgent shipments

Its waterproof, high-tack design and ability to tear easily by hand make it perfect for both structured and improvised tasks.

How Mafson Tapes Improve Packaging Efficiency

Using the right tape directly affects facility performance. Mafson tapes offer measurable benefits:

Reduced Material Waste

Strong tapes mean fewer layers are required, reducing costs and packaging waste.

Lower Downtime

Dependable adhesion means fewer seal failures and reduced need for rework.

Enhanced Product Protection

Reliable bonding and sealing reduce damages during handling and transport.

Improved Safety

Tamper-evident sealing and hazard-marking tapes keep staff and goods safe.

Lower Return Rates

Well-sealed, well-protected goods reach customers intact.

Faster Assembly

Double-sided tapes streamline packaging construction by replacing slower mechanical methods.

With these advantages, Mafson tapes help facilities improve output, reduce errors, and maintain high-quality standards throughout the day.

Conclusion

A packaging facility depends on countless moving parts, but specialized tapes are among the most essential tools keeping everything secure, efficient, and protected. Mafson’s comprehensive range — including Tampersafe, Kapton Polyimide, Tesa® 4965, Double-Sided Foam Tapes, and Cloth Tape Adhesive Light Green — supports every stage of the packaging workflow.

From security and heat resistance to mounting precision and durable repairs, Mafson tapes are engineered for real-world demand — ensuring packaging facilities across the UK operate with confidence, speed, and reliability.

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